FLEXBLE MANUFACTRING CONCEPT – FMC

FMC – CONCEPT OF FLEXIBLE MANUFACTURING

  • Introduction in four steps: standardization, organization, automation and integration.
  • Suitable for all types of machining with different batch sizes: small, non-batch production (tool shops), combinated and large.

JMS – CENTRALIZED MANAGEMENT OF MACHINE TASKS

  • Information system for cohesive orchestration of the entire machine park .
  • Indispensable support at every step of the introduction of flexible production.

1. Standarization

Unification of mechanical components and program interfaces, key for operation of the process:

  • Selection of clamping systems, vices and pallets according to the specifics of the workpieces.
  • A unified set of tools, processing processes and simulation programs.
  • Selection of program interfaces (JMS).
  • Compatibility check.
  1. Easy exchange of tools and workpieces between different machines.
  2. Reduced machine setup time.
  3. Minimization of errors and fast deployment of operators.
  4. Increased overall productivity (OEE).

2. Organization:

Systematic arrangement of physical resources in a structured workflow:

  • Implementation of the program for organized management and planning of machine tasks (JMS).
  • Optimization of the flow of materials and information, chipping of pallets and workpieces (JMS; EWIS).
  • Placement of components for optimal access and maximum efficiency.
  1. Ensuring order and possibility of control.
  2. Operations take place without delays and interruptions.
  3. Machines easily use data from other workstations (offset, zero point…).

3. Automation:

Robotization of machine tool maintenance, CMM, washing, deburring, etc.:

  • A selection of robotic arms and robotic grippers.
  • Assembly of means of transport (crane, AGV).
  • Integration into the program interface (JMS).
  1. Reduced need for manpower.
  2. Increased production speed.
  3. Better consistency and quality.
  4. Ability to operate the System 24/7.
  5. Increased flexibility, better planning and production prediction.

4. Integration:

Coordinated operation of mechanical systems, software and digital tools:

  • Centralization of machine task management (JMS).
  • Integration with existing IT systems: ERP, PPS, MES, CAD, CAM… (JMS, JMS API, Q – Measure).
  1. Comprehensive overview of events and productivity (OEE).
  2. Orchestration of the entire machine park.
  3. Better decision-making and more efficient management of resources – reduction of stocks and waste.
  4. Strategic advantages: scalability and competitive prices.