RENOVATION OF EXISTING LINES
In an era where productivity, flexibility, and precision are key competitive advantages, many industrial plants are opting to upgrade their existing lines. Instead of completely replacing equipment, it is often more effective and cost-efficient to implement modern servo technology that significantly enhances the performance of existing systems.
By introducing servo motors, motion controllers, and advanced control strategies, machine capabilities are greatly improved while preserving the mechanical infrastructure of the production line.
What does the renovation involve?
Analysis of the current state:
- Identification of drives, motors, mechanical assemblies, and control units
- Evaluation of component compatibility with digital servo technology
Selection and integration of new equipment:
- Installation of servo motors with appropriate torque and feedback systems
- Integration of servo drives and motion controllers
- Connection to the existing PLC or upgrade with advanced control systems
Software configuration and commissioning:
- Parameterization of servo axes (position, speed, torque)
- Synchronization with existing systems (conveyors, sensors, HMI)
- Testing, optimization, and operator training
Key improvements through renovation:
- Precise positioning of workpieces, tools, or mechanisms
- Dynamic synchronization of multiple axes without mechanical linkage
- Faster cycles and reduced downtime
- Less wear due to smoother transitions and controlled motion
- Software flexibility for handling different products and tasks
Why upgrade instead of replacing the line?
- Lower costs compared to purchasing new machinery
- Faster implementation with minimal production downtime
- Fewer changes required in existing infrastructure
- Improved energy efficiency and reduced wear
- Digital modernization with connectivity to control systems (SCADA, MES)