RETROFIT FOR AUTOMATION

Due to the growing need for higher efficiency, reliability, and labor cost reduction, companies are increasingly automating their CNC machines.
An automation retrofit refers to the technical and software upgrade of an existing machine to make it compatible with robotic cells, manipulators, automatic pallet systems, and other automation solutions.

Instead of replacing the machine, the existing system is adapted for integration with automation, which is a faster and significantly more cost-effective solution.

Automation retrofit includes:

  • Installation of a hearting plug (connection interface)
  • Installation and connection of a robot

CONNECTION INTERFACE (HEARTING PLUG)

A standardized plug-in communication interface that enables the connection of a CNC machine to automation systems such as robots, pallet changers, measuring stations, or AGVs (automated guided vehicles).

KEY FUNCTIONS

  • Prepares the machine for further automation
  • I/O signaling between the machine and automation (status, operation, faults, etc.)
  • Activation of automatic sequences (door opening, clamping, cycle start)
  • Feedback on machine status (machine ready, part completed, etc.)
    Used in all systems where synchronization is required.

ROBOT INTEGRATION

Integration of an industrial robot (e.g., EROWA, Fanuc) for automatic part exchange, tool clamping, or product handling before/after machining. Used in serial production, as well as for lights-out or weekend production.

BENEFITS:

  • Fast and safe integration with external automation systems
  • Standardized approach (e.g., EROWA)
  • No need for additional controllers
  • Ability to program sequences directly via the CNC controller

BENEFITS:

  • Reduced manual labor and fewer human errors
  • Increased machine utilization (up to 24/7)
  • Enhanced safety and repeatability of operations
  • Time savings during part changes