SOFTWARE RETROFIT

A software retrofit includes services such as:

  • Firmware updates
  • Software options (e.g., DNC…)
  • Preparing the machine for integration with various software interfaces (StateMonitor, JMS)
  • OPC UA communication

FIRMWARE UPDATES

Firmware is the core system software of the CNC controller that manages all machine functions. Each new firmware version includes manufacturer improvements, bug fixes, and enables new features.

SOFTWARE OPTIONS (DNC)

DNC (Direct Numerical Control) enables the direct transfer of NC programs from a server or other device to the CNC machine—eliminating the need for manual transfers via USB sticks or physical media. The machine can read files directly from the network or even during machining.

DNC ENABLES:

  • Direct CNC machine access to network locations (e.g., file servers, CAD/CAM workstations)
  • Two-way communication with MES/ERP systems
  • Viewing of drawings, programs, and documentation directly on the controller
  • Connection to shop-floor terminals, email, and other data sources
  • Program editing on an external PC with sync to the machine

BENEFITS:

  • More stable system operation
  • Increased security (against malicious access or data loss)
  • Support for new file formats and CAM features
  • Compliance with modern communication and connectivity standards

BENEFITS:

  • Eliminates manual program copying—saves time and prevents errors
  • Direct access to the latest program versions
  • Faster edits and program updates during machining
  • Better traceability—every version is controlled
  • Synchronization between CAM programming and execution
  • Prepares the machine for full digital integration

MACHINE CONNECTIVITY SETUP

This involves establishing a connection between the CNC machine and external digital systems such as:

  • StateMonitor: Real-time machine status monitoring
  • JMS (Job Management System): Task handling, program loading, progress tracking
  • MDA/PDA systems: Collecting production, error, and efficiency data

Used in modern production environments to monitor performance (OEE – Overall Equipment Effectiveness), resource consumption, and automate maintenance planning.

OPC UA CONNECTIVITY

OPC UA (Open Platform Communications – Unified Architecture) is an industrial standard for secure and reliable communication between machines and systems in the digital factory. It connects CNC machines to external systems (e.g., SCADA, ERP, MES, cloud solutions, IoT platforms) via a unified interface.

Ideal for smart manufacturing (Industry 4.0), real-time monitoring, predictive maintenance, and digital twins.

BENEFITS:

  • Remote machine monitoring (via network, even from the office)
  • Timely detection of downtimes and failures
  • Integration with business systems (ERP, MES)
  • Transparency and production optimization

BENEFITS:

  • Standardized data transfer—independent of the manufacturer
  • Security (encryption, authorization, certificates)
  • Support for multiple devices in one system
  • Foundation for automated tracking, analytics, and optimization