EROWA MTS ZERO POINT TOOLING SYSTEM
The EROWA MTS (Modular Tooling System) zero point tooling system is a versatileand highly efficient solution that enhances production flexibility in various industries. The use of this system establishes the foundation for efficient and flexible production of workpieces, offering a consistent and standardized interface that can be utilized on all machining centers and measuring stations throughout the production process.
One of the key advantages of the MTS system is the ability to manually or automatically load and unload pallets, significantly reducing machine downtime.
Key Features and Benefits
The EROWA MTS clamping system offers advanced features in terms of productivity and flexibility. Setup tasks can be performed outside the machine, allowing the machine to operate continuously, resulting in up to 90% savings in setup time. This leads to a more productive and efficient use of machinery. Additionally, the MTS system allows for quick interruptions for urgent tasks, without interrupting large-scale production orders. Once the urgent task is completed, the previous batch can continue seamlessly.
This system ensures a high level of process safety by providing a standardized interface on all machines within the production process. The MTS system ensures maximum precision with various monitoring options to maintain process reliability. Due to its high precision, durability, and robust design, the MTS system helps manufacturers achieve more consistent and accurate results.
High-Performance Chucks and Pallets
The EROWA MTS system features integral chucks and mounting chucks that offer high clamping power and versatility. Integral chucks are available in different sizes and versions, and they can be integrated directly into machine tables, base plates, and tombstones. These chucks allow single or multiple pallets to be clamped, depending on the production requirements.
The system also includes a range of modular base plates and pallets, which can be adapted to different manufacturing setups. These components provide maximum flexibility, allowing manufacturers to adjust to various workpiece sizes and production demands. The MTS system supports single-part palletizing with an MTS chuck, multiple-part palletizing with base plates, or even integration with additional EROWA tooling systems. This results in great OEE (Overall Equipment Effectiveness).
Automation Capabilities
One of the standout features of the EROWA MTS zero point tooling system is its compatibility with automation. The system is designed to work seamlessly with automated production processes, enhancing productivity and ensuring process reliability. The chucks and pallets are available with monitoring options such as open check, combined locking, and presence check. Consequently ensuring safe and reliable operation during automatic processes.
Return on Investment
Investing in the EROWA MTS zero point tooling system can offer a quick return on investment (ROI). Reducing setup times by even 20 minutes can result in significant savings over time. The flexibility and modularity of the system make it a valuable investment. Above all it is a great solution for manufacturers looking to streamline their production processes, increase efficiency, and reduce costs.
MTS 3.0
The EROWA MTS 3.0 is an advanced zero point clamping system designed for high performance and maximum safety in modern machining environments. As metalworking machines continue to evolve with increased rotational and travel speeds, clamping systems face higher loads, making safety a priority. The MTS 3.0 addresses these demands with its combination of pneumatic locking and spigot-presence control. This ensures safety and process reliability at all times.
A standout feature of the MTS 3.0 is its 80 kN clamping force, which guarantees secure clamping even under the most challenging conditions. The system also complies with ISO 13849 PLd-Cat 3 standards, making it a highly reliable choice for precision machining. Additionally, the self-locking mechanism ensures that the chucks remain securely clamped, even in the event of pressure loss. This means operators can trust the system to maintain workpiece stability during dynamic and high-speed operations.
Moreover, the MTS 3.0 is fully compatible with the existing MTS family of pallets and spigots. Consequently allowing for seamless integration into current setups. It is an ideal solution for those looking to upgrade their machining systems without replacing their entire tooling setup. This clamping system offers both precision and flexibility, meeting the highest demands for safety and performance.
MTS 4.0
The EROWA MTS 4.0 is a next-generation zero point clamping system that integrates wireless digital monitoring, making it ready for Industry 4.0. This system goes beyond standard clamping functionality. It does it by providing real-time status updates on the chuck’s condition, ensuring a high degree of process reliability and control. The wireless signal transmission between the chuck and the machine’s receiver eliminates the need for cables, offering a streamlined and future-proof solution.
MTS 4.0 features digitally monitored tooling, which provides vital information such as chuck status—whether it’s ready for loading, unloading, or machining. This smart clamping system is fully integrated into the CNC machine, enabling operators to make data-driven decisions based on real-time conditions. Additionally, the system supports preventive maintenance, helping companies reduce downtime and improve efficiency through accurate monitoring and predictive analytics.
Compliant with ISO 13849 PLd-Cat 3, the MTS 4.0 offers enhanced safety features alongside its digital monitoring capabilities. This system is a robust, scalable solution for companies looking to integrate smart manufacturing into their operations. Its innovative design supports the Smart Factory concept, making it a key player in the future of automated and intelligent manufacturing.