EROWA WIRE EDM TOOLING SYSTEM
The EROWA Wire EDM Tooling System is an advanced, flexible, and modular solution designed to optimize productivity in wire EDM (Electrical Discharge Machining) operations. This tooling system is engineered to meet the demands of modern machining processes. It provides reduced setup times, improved ROI, and precise clamping for small to large workpieces. The tooling system’s expandability ensures that it can grow alongside your production needs, making it a future-proof investment for any manufacturing facility.
Efficiency and Reduced Setup Times
One of the most significant advantages of the EROWA Wire EDM Tooling System is its ability to reduce setup times drastically. By integrating this system, manufacturers can conduct setup operations while the machine is still running. This feature minimizes downtime, ensuring that machines remain productive even during the preparation of the next order. In fact, companies using the EROWA system report gaining up to 660 productive hours per year, highlighting its efficiency.
The system is designed to handle various workpiece sizes with ease, thanks to its modular and flexible clamping options. This makes it suitable for both small and large workpieces. Above all its adjustable mountings ensure that each workpiece is held at the correct height for optimal machining.
High Precision and Versatile Clamping
The EROWA Wire EDM Tooling System guarantees precision, thanks to its excellent repeatability. The system enables presetting of workpieces outside the machine. This consequently helps ensure that once the workpiece is loaded, the machining process begins immediately without additional setup. This repeatability significantly enhances process reliability, particularly when dealing with intricate workpieces that require fine adjustments.
Additionally, the system is equipped with Z-Vario, a feature that allows workpieces to be positioned at the exact height necessary for efficient wire EDM operations. This capability ensures that even thin workpieces, which may only be a few millimeters thick, can be clamped and machined accurately.
The clamping frames available with the EROWA system make it easy to handle both small and large workpieces. Whether you are working with large components or performing multi-part palletizing for unmanned shifts, the system provides the flexibility to meet varying production needs.
Seamless Automation Integration
Automation is a key aspect of the EROWA Wire EDM Tooling System. The system is designed for seamless integration with automated handling systems, ensuring that machines can run autonomously for extended periods. This not only increases the productive hours of the machines but also reduces the need for manual interventions, thereby improving overall productivity. By combining the EROWA tooling system with EROWA robots, manufacturers can ensure continuous, efficient operations with minimal downtime.
Modular and Expandable Design
The EROWA Wire EDM Tooling System is expandable, making it a highly adaptable solution for growing production needs. Whether you are adding new machines or increasing capacity, the system’s modular components, including clamping beams, vises, and adapters, can be easily added or adjusted. This flexibility ensures that the system can accommodate changes in production requirements without the need for a complete overhaul.
