Skip to content

Tester 2025

Dynamic Hydraulic Test Bench for Fatigue Strength Testing

Tester 2025 is a dynamic hydraulic test bench designed to determine the long-term dynamic strength of test specimens. The system is intended for high-quality endurance testing, determination of Wöhler curves and incoming material testing.

It enables companies to verify the durability of products and materials under dynamic load conditions and supports product development, quality control and supplier evaluation.

Advantages

Tester 2025 provides important support in product development, process optimization and quality assurance.

Key advantages include:

  • performance of endurance tests and extension of product life cycles,
  • valuable support in technology selection and internal development,
  • simplified improvement of product geometry and joints,
  • determination of Wöhler fatigue characteristics for new products and materials,
  • testing of incoming materials from different suppliers,
  • easier supplier comparison and selection,
  • in-process load testing of machined products.
Tester 2025

Functions

Hydraulic and Mechanical Capabilities

The device is designed for dynamic fatigue testing of different types of test specimens. It enables both single-axis and dual-axis testing, depending on the application and required load conditions.

Main technical functions:

  • single-axis and dual-axis testing of long-term dynamic strength,
  • synchronous and asynchronous dual-axis operation,
  • alternating load frequency from 1 Hz to 20 Hz,
  • alternating load force from 100 N to 2000 N,
  • higher load forces available on request,
  • manual operating mode for specimen clamping and manual position adjustment,
  • automatic operating mode for dynamic loading and monitoring at high cycle numbers,
  • simulation of real operating conditions with industrial heaters up to 800 °C.

Control System and Software

  • Tester 2025 is equipped with modern control and monitoring functions that enable reliable operation, process visualization and data analysis.
  • The system includes:
  • machine control via a modern Siemens HMI touch screen,
  • transfer of real-time data to the company network,
  • possibility of data visualization and processing via external interfaces, such as Matlab or Dewesoft,
  • option to create a digital twin in a remote control room,
  • connectivity with external safety systems, such as fire protection systems, alarm systems and video surveillance.

Reliable Testing for Product Development and Quality Control

With dynamic hydraulic testing, companies can better understand the behavior of materials, components and assemblies under repeated load conditions. Tester 2025 supports the development of more reliable products, helps validate design decisions and improves quality control in production.

The system is suitable for endurance testing, fatigue analysis, incoming material inspection and process-related load testing of machined products.